Saftronics GP5 Series Dokumentacja Strona 1

FP5/GP5TECHNICAL MANUALefesotomasyon.com - Control Techniques,emerson,saftronics -ac drive-servo motor

Chapter 1: ReceivingFirmware – S2011 and S3012Revision: 1 (9/98) 2 © Saftronics, Inc.CAUTION• Do not install or operate any Inverter which is damag

Chapter 13: Digital Operator Monitor DisplayFirmware – S2011 and S3012Revision: 1 (9/98) 92 © Saftronics, Inc.13.1 Digital Operator Monitor Display

Chapter 13: Digital Operator Monitor DisplayFirmware – S2011 and S3012Revision: 1 (9/98) 93 © Saftronics, Inc.Table 28 Digital Operator Monitor Dis

Chapter 13: Digital Operator Monitor DisplayFirmware – S2011 and S3012Revision: 1 (9/98) 94 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Tec

INDEXFirmware – S2011 and S3012Revision: 1 (9/98) 95 © Saftronics, Inc.3-phase power supply, 10AAC reactor, 11accel/decel time, 70acceleration time,

INDEXFirmware – S2011 and S3012Revision: 1 (9/98) 96 © Saftronics, Inc.frequency reference setting method from digital operator, 84frequency refere

INDEXFirmware – S2011 and S3012Revision: 1 (9/98) 97 © Saftronics, Inc.ON-delay timer, 87open chassis type, 3, 70open phase, 69operating at low spee

INDEXFirmware – S2011 and S3012Revision: 1 (9/98) 98 © Saftronics, Inc.VV/f data setting error, 68V/f pattern selection, 84, 93V/f reduction level

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5580 Enterprise Parkway, Fort Myers, Florida 33905 l Telephone (941) 693-7200 l Fax (941) 693-2431Web Address: http://www.saftronics.comREV 1 (9/9

Chapter 1: ReceivingFirmware – S2011 and S3012Revision: 1 (9/98) 3 © Saftronics, Inc.§ Specification Designation∗ For special specifications, a sp

Chapter 1: ReceivingFirmware – S2011 and S3012Revision: 1 (9/98) 4 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Techniques,emerson,saftronic

2InstallationThis chapter describes configuration, location and clearances when mounting the FP5/GP5.2.1 Removing and Replacing the Digital Operator..

Chapter 2: InstallationFirmware – S2011 and S3012Revision: 1 (9/98) 6 © Saftronics, Inc. CAUTION• When moving the unit, lift the cabinet by the ba

Chapter 2: InstallationFirmware – S2011 and S3012Revision: 1 (9/98) 7 © Saftronics, Inc.2.2 Removing and Replacing the Front CoverTo remove the fro

Chapter 2: InstallationFirmware – S2011 and S3012Revision: 1 (9/98) 8 © Saftronics, Inc.2.4 ClearancesInstall the FP5/GP5 vertically and allow suff

3WiringThis chapter describes the main circuit wiring and the control circuit wiring of the FP5/GP5.3.1 Connection Diagram...

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 10 © Saftronics, Inc.WARNING• Only commence wiring after verifying that the power sup

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 11 © Saftronics, Inc.2. Voltage or current input for the master frequency reference c

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Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 12 © Saftronics, Inc.§ Installation of Surge SuppressorFor inductive loads (magnetic

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 13 © Saftronics, Inc.• Use the ground wires described in Tables 5 or 6 and keep the l

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 14 © Saftronics, Inc.Table 4 400 V Class Terminal FunctionsModelsFP5/GP540P4 to 4015

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 15 © Saftronics, Inc.3.2.5 Main Circuit Configuration200V ClassFP5/GP523P7 to FP5/GP5

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 16 © Saftronics, Inc.400V ClassFP5/GP540P4 to FP5/GP541P5 FP5/GP542P2 to FP5/GP54015F

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 17 © Saftronics, Inc.3.2.6 Parts Required for WiringSelect wires or Closed-Loop Conne

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 18 © Saftronics, Inc.Table 6 400 V Class Wire SizeWire Size =CircuitModelFP5/GP5Termi

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 19 © Saftronics, Inc.Table 6 400 V Class Wire Size (Continued)Wire Size =CircuitModel

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 20 © Saftronics, Inc.Table 7 Closed-Loop ConnectorsAWG Size Wire Size mm2Terminal Scr

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 21 © Saftronics, Inc.3.3 Wiring the Control CircuitThe following table outlines the f

PREFACESaftronics’ FP5/GP5 is the world’s first optimized Inverter specifically designed for general-purpose applications. This manual describesinstal

Chapter 3: WiringFirmware – S2011 and S3012Revision: 1 (9/98) 22 © Saftronics, Inc.3.3.2 Wiring the Control Circuit TerminalsInsert the wire into t

4OperationThis chapter describes the basic operation procedures of the FP5/GP5.4.1 Operation Mode Selection... 2

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 24 © Saftronics, Inc. WARNING• Only turn ON the input power supply after replacin

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 25 © Saftronics, Inc.4.1 Operation Mode SelectionThe FP5/GP5 has two operation mod

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 26 © Saftronics, Inc.4.2 Test Run CheckpointsTo assure safety, prior to initial op

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 27 © Saftronics, Inc.4.4 Test Run4.4.1 Digital Operator Display at Power-upWhen th

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 28 © Saftronics, Inc.4.4.2 Operation Check PointsCheck the following items during

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 29 © Saftronics, Inc.Table 10 Typical Operation by Digital Operator (continued)¯ F

Chapter 4: OperationFirmware – S2011 and S3012Revision: 1 (9/98) 30 © Saftronics, Inc.Table 11 Typical Operation by Control Circuit Terminal Signal

5Simple Data SettingThis chapter describes simple data setting.5.1 Digital Operator Key Description... 325.2 LED Descr

PREFACEFirmware – S2011 and S3012Revision: 1 (9/98) ii © Saftronics, Inc.Notes for Safe OperationRead this manual thoroughly before installation, op

Chapter 5: Simple Data SettingFirmware – S2011 and S3012Revision: 1 (9/98) 32 © Saftronics, Inc.5.1 Digital Operator Key DescriptionMode Indicator

Chapter 5: Simple Data SettingFirmware – S2011 and S3012Revision: 1 (9/98) 33 © Saftronics, Inc.Table 12 LED DescriptionLEDDisplayDescription Key S

Chapter 5: Simple Data SettingFirmware – S2011 and S3012Revision: 1 (9/98) 34 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Techniques,emerso

6Programming FeaturesThis chapter describes programming features.6.1 Constant Set-Up and Initialization... 366.1.1 Const

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 36 © Saftronics, Inc.6.1 Constant Set-up and Initialization6.1.1. Const

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 37 © Saftronics, Inc.6.2.1. Preset V/f PatternThe following shows the p

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 38 © Saftronics, Inc.6.2.2. Custom V/f PatternSet each pattern when usi

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 39 © Saftronics, Inc.Figure 19 Multi-Speed Selection – Control Circuit

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 40 © Saftronics, Inc.6.3.4. Adjusting Frequency Setting SignalWhen the

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 41 © Saftronics, Inc.6.3.5. Adjusting Frequency Upper and Lower LimitsF

PREFACEFirmware – S2011 and S3012Revision: 1 (9/98) iii © Saftronics, Inc. CAUTIONPage• Verify that the Inverter rated voltage coincides with the A

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 42 © Saftronics, Inc.6.3.7 Automatic Restart after Momentary Power Loss

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 43 © Saftronics, Inc.6.3.9 Torque DetectionIf an excessive load is appl

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 44 © Saftronics, Inc.6.3.10 Frequency Detection (n073)Effective when mu

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 45 © Saftronics, Inc.6.3.12 Continuing Operation by Automatic Fault Res

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 46 © Saftronics, Inc.§ DC Injection Braking at Start (n064, n066)Restar

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 47 © Saftronics, Inc.6.3.16 Reducing Motor Noise or Leakage Current (n0

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 48 © Saftronics, Inc.6.4 Selecting Stopping Method6.4.1. Selecting Stop

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 49 © Saftronics, Inc.6.4.2. Coast to Stop with Timer§ Coast to Stop wit

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 50 © Saftronics, Inc.Figure 40 DC Injection BrakingWhen coast to stop i

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 51 © Saftronics, Inc.§ Terminal Function at 2-Wire Sequence Selection (

PREFACEFirmware – S2011 and S3012Revision: 1 (9/98) iv © Saftronics, Inc.§ Maintenance and Inspection WARNINGPage• Never touch high-voltage termina

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 52 © Saftronics, Inc.§ Timer Function (Setting: 20)When the timer func

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 53 © Saftronics, Inc.The following shows the time chart at UP/DOWN comm

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 54 © Saftronics, Inc.§ Auxiliary Analog Input Selection (n043)To change

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 55 © Saftronics, Inc.6.5.3. Using Output Signals (n040, n041)Multi-func

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 56 © Saftronics, Inc.§ Setting Example of Frequency Agree Signal (Setti

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 57 © Saftronics, Inc.6.7 Motor Protection6.7.1. Motor Overload Detectio

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 58 © Saftronics, Inc.6.8 PID ControlTo enable PID Control, set PID sele

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 59 © Saftronics, Inc.6.9 Energy Saving ControlTo enable Energy Saving C

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 60 © Saftronics, Inc.§ Step Voltage of Tuning (n100, n101)Sets voltage

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 61 © Saftronics, Inc.§ MEMOBUS Frequency Reference Unit (n105)The frequ

Firmware – S2011 and S3012Revision: 1 (9/98) v © Saftronics, Inc.Table of Contents1 Receiving ...

Chapter 6: Programming FeaturesFirmware – S2011 and S3012Revision: 1 (9/98) 62 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Techniques,emers

7Maintenance and InspectionThis chapter describes basic maintenance and inspection procedures for the FP5/GP5.7.1 Periodic Inspector...

Chapter 7: Maintenance and InspectionFirmware – S2011 and S3012Revision: 1 (9/98) 64 © Saftronics, Inc. WARNING• Never touch high-voltage terminal

8TroubleshootingThis chapter describes the Inverter fault display and the fault contents caused by motor/machinemalfunctions and the corrective action

Chapter 8: TroubleshootingFirmware – S2011 and S3012Revision: 1 (9/98) 66 © Saftronics, Inc.8.1 Fault Diagnosis and Corrective Actions§ When the FP

Chapter 8: TroubleshootingFirmware – S2011 and S3012Revision: 1 (9/98) 67 © Saftronics, Inc.Table 20 Fault Diagnosis and Corrective ActionsFaultDis

Chapter 8: TroubleshootingFirmware – S2011 and S3012Revision: 1 (9/98) 68 © Saftronics, Inc.Table 20 Fault Diagnosis and Corrective Actions (Contin

Chapter 8: TroubleshootingFirmware – S2011 and S3012Revision: 1 (9/98) 69 © Saftronics, Inc.8.2 Alarm Display and ExplanationAlarms do not activate

Chapter 8: TroubleshootingFirmware – S2011 and S3012Revision: 1 (9/98) 70 © Saftronics, Inc.8.3 Motor Faults and Corrective Actions§ If any of the

9SpecificationsThis chapter describes the specifications of the FP5/GP5 Inverter.9.1 Standard Specifications ...

Firmware – S2011 and S3012Revision: 1 (9/98) vi © Saftronics, Inc.6.3.6 Using Two Accel/Decel Times...

Chapter 9: SpecificationsFirmware – S2011 and S3012Revision: 1 (9/98) 72 © Saftronics, Inc.9.1 Standard SpecificationsTable 23 200 V Class Specific

Chapter 9: SpecificationsFirmware – S2011 and S3012Revision: 1 (9/98) 73 © Saftronics, Inc.Table 24 400 V Class Specifications (FP5/GP5)ModelsFP5/G

Chapter 9: SpecificationsFirmware – S2011 and S3012Revision: 1 (9/98) 74 © Saftronics, Inc.Table 25 400 V Class Specifications (FP5/GP5)ModelsFP5/G

10DimensionsThe following chapter describes the dimensions of the FP5/GP5.10.1 Dimensions...

Chapter 10: DimensionsFirmware – S2011 and S3012Revision: 1 (9/98) 76 © Saftronics, Inc.10.1 DimensionsThe figures below show a 200V 3.7kW model.

Chapter 10: DimensionsFirmware – S2011 and S3012Revision: 1 (9/98) 77 © Saftronics, Inc.Table 26 FP5/GP5 Dimensions (mm) and Approximate Mass (kg)O

Chapter 10: DimensionsFirmware – S2011 and S3012Revision: 1 (9/98) 78 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Techniques,emerson,saftro

11Typical Connection DiagramThis chapter describes the connection diagrams for the GP5.11.1 Braking Resistor Unit ...

Chapter 11: Typical Connection DiagramFirmware – S2011 and S3012Revision: 1 (9/98) 80 © Saftronics, Inc.11.1 Braking Resistor UnitFor Models GP5 23

Chapter 11: Typical Connection DiagramFirmware – S2011 and S3012Revision: 1 (9/98) 81 © Saftronics, Inc.11.2 Braking Unit and Braking Resistor Unit

1ReceivingThis chapter describes how to inspect the inverter after delivery to the user.1.1 Inspection Checkpoints...

Chapter 11: Typical Connection DiagramFirmware – S2011 and S3012Revision: 1 (9/98) 82 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Technique

12Constant ListThis chapter lists the constants for the FP5/GP5.12.1 Constant List...

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 84 © Saftronics, Inc.12.1 Constant ListTable 27 Constant ListConstant Functio

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 85 © Saftronics, Inc.Table 27 Constant List (Continued)Constant Function Name

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 86 © Saftronics, Inc.Table 27 Constant List (Continued)Constant Function Name

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 87 © Saftronics, Inc.Table 27 Constant List (Continued)Constant Function Name

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 88 © Saftronics, Inc.Table 27 Constant List (Continued)Constant Function Name

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 89 © Saftronics, Inc.Table 27 Constant List (Continued)Constant Function Name

Chapter 12: Constant ListFirmware – S2011 and S3012Revision: 1 (9/98) 90 © Saftronics, Inc.NOTES:efesotomasyon.com - Control Techniques,emerson,saf

13Digital Operator Monitor DisplayThis chapter describes the monitor displays of the Digital Operator of the FP5/GP5.13.1 Digital Operator Monitor Dis