Saftronics GP5 Series Instrukcja Użytkownika Strona 1

FP5/GP5 Series User’s ManualVariable Torque Inverter(with software version 5110/5120 and newer)efesotomasyon.com - Control Techniques,emerson,saftron

10 FP5/GP5 User’s ManualControl CharacteristicsControl Method Sine wave PWM with full-range, automatic torque boostFrequency Control Range 0.1 to 400

FP5/GP5 User’s Manual 100Safety Warnings and Operating Information for Inverters IntroductionDepending on their protection rating configuration, parts

FP5/GP5 User’s Manual 101Appendix A-3CE ConformanceEU Manufacturer’s DeclarationProductsStatic inverter, series FP5/GP5ScopeSaftronics inverters are c

FP5/GP5 User’s Manual 111.3 PRELIMINARY INSPECTIONReceivingAfter unpacking the FP5/GP5:·Verify that the part numbers on the drive nameplate match the

12 FP5/GP5 User’s ManualIdentifying the Parts Figure 3 Parts Identification - Model P5U43P7Protective Cover (top/bottom)Front Cover4 Mounting Hole

FP5/GP5User’s Manual 131.4 MOUNTINGPRECAUTIONS1)When preparing to mount the FP5/GP5, lift it by its base. Never lift it by the front cover.2)Mount th

14 FP5/GP5 User’s ManualRemoving and Replacing the Digital OperatorTo remove the digital operator from the front cover, push the operator lever in the

FP5/GP5User’s Manual 15Dimensions/Heat LossOpen Chassis Type (IP00) VoltageModelCIMR-P5UOpen Chassis Dimensions in inches (mm)Masslbs (kg)Heat Loss (W

16 FP5/GP5 User’s ManualEnclosed Type (NEMA 1, IP20) VoltageModel(CIMR-P5U)NEMA 1 Dimensions in inches (mm)Masslbs (kg)W H D W1 H1 H2230V20P45.51 (140

FP5/GP5 User’s Manual 17ClearancesWhen mounting the FP5/GP5, allow sufficient clearances for effec-tive cooling as shown below:Notes:1)The required cl

18 FP5/GP5 User’s Manual1.5 WIRINGPRECAUTIONS1)Do not connect or disconnect wiring, or perform signal checks while the power supply is turned ON.2)Co

FP5/GP5 User’s Manual 19FP5/GP5 Standard Connection Diagram Figure 9 FP5/GP5 Terminal DiagramDigitalRS-232Serial PortAnalog Inputs(250Ω)OperatorInp

2 FP5/GP5User’s ManualPRECAUTIONS1)Read this manual in its entirety before installing or operating the FP5/GP5 inverter. This manual applies to invert

20 FP5/GP5User’s ManualFP5/GP5 Standard Connection Diagram Figure 10 FP5/GP5 Terminal DiagramDigitalRS-232Serial PortAnalog Inputs(250Ω)OperatorInp

FP5/GP5 User’s Manual 21Main Circuit WiringInput Wiring·Molded-Case Circuit Breaker (MCCB)Be sure to connect MCCBs or fuses between the AC main circui

22 FP5/GP5 User’s Manual·Surge SuppressorFor inductive loads (i.e. magnetic contactors, magnetic relays, magnetic valves, solenoids, magnetic brakes,

FP5/GP5 User’s Manual 23Chapter 1 - Receiving & InstallationWiringGrounding·Ground Resistance230V class: 100Ω or less, 460V class: 10Ω or less.·N

24 FP5/GP5 User’s ManualChapter 1 - Receiving & InstallationWiringTerminal Functions 230V Class Terminal Functions 460V Class Terminal Functions M

FP5/GP5 User’s Manual 25Chapter 1 - Receiving & InstallationWiringWire and Terminal Screw Sizes230V Class Wire Size * Wire sizes are based on 75°C

26 FP5/GP5 User’s ManualChapter 1 - Receiving & InstallationWiring460V Class Wire Size * Wire sizes are based on 75°C copper wire.CircuitModel CIM

FP5/GP5 User’s Manual 27Chapter 1 - Receiving & InstallationWiringJST Closed Loop Connectors Note:The use of a JST closed-loop connector (lug) is

28 FP5/GP5 User’s ManualChapter 1 - Receiving & InstallationWiringControl Circuit WiringThe following table outlines the functions of the control

FP5/GP5 User’s Manual 29- CHAPTER 2 -OPERATIONSection Description Page 2 OPERATION Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . .

FP5/GP5 User’s Manual 3CONTENTSSection Description Page 1 RECEIVING & INSTALLATION1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . .

30 FP5/GP5 User’s ManualPRECAUTIONS1)Only turn ON the input power supply after replacing the front cover. Do not remove the cover while the inverter i

FP5/GP5 User’s Manual 312.1 TRIAL OPERATIONTo ensure safety, prior to initial operation, disconnect the machine cou-pling so that the motor is isolat

32 FP5/GP5 User’s ManualOperation Checkpoints: ·Motor rotates smoothly. ·Motor rotates in the correct direction. ·Motor has no abnormal vibration and

FP5/GP5 User’s Manual 33Typical Operation Example by Digital Operator (JVOP-130P) Description Key Sequence Digital Operator Display(1)Power ON·Display

34 FP5/GP5 User’s ManualOperation by Control Circuit Terminal SignalThe diagram below shows a typical operation pattern using the control circuit term

FP5/GP5 User’s Manual 352.2 DIGITAL OPERATOR DISPLAYAll functions of the FP5/GP5 are accessed using the JVOP-130P Digi-tal Operator. Below are descri

36 FP5/GP5 User’s Manual2.3 LED DESCRIPTION Simple operation of the FP5/GP5 is possible, by using the quick-start displays.Quick-Start Displays (Exam

FP5/GP5 User’s Manual 372.4 OPERATION MODE SELECTION (n002, Oper Mode Select)The FP5/GP5 has two operation modes: LOCAL and REMOTE (see table below f

38 FP5/GP5 User’s ManualThis page intentionally left blank.efesotomasyon.com - Control Techniques,emerson,saftronics -ac drive-servo motor

FP5/GP5 User’s Manual 39- CHAPTER 3 -PROGRAMMINGFEATURESSection Description Page 3 PROGRAMMING FEATURES 3.1 FP5/GP5 PARAMETERS (n001~n116) . . . . .

4 FP5/GP5 User’s Manual Current limit (Stall prevention). . . . . . . . . . . . . . . . . . . . 52 DC injection braking. . . . . . . . . . . . . . . .

40 FP5/GP5 User’s Manual Stopping method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Torque adjustment. . . . . . . . . . . . . .

FP5/GP5 User’s Manual 413.1 FP5/GP5 Parameters (n001~n116) No. Function Name(LCD Operator Display)Description Factory DefaultUser SettingRef. Pagen0

42 FP5/GP5 User’s Manualn014Mid. output frequency(Mid Frequency)Unit: 0.1HzSetting range: 0.1~399.9Hz3Hz 76n015Mid. frequency voltage(Mid Voltage)Unit

FP5/GP5 User’s Manual 43n034Motor thermal protection (Motor OL Sel)LED Setting LCD Setting Description0 Disabled Protection disabled1 STD Motor/8 min

44 FP5/GP5 User’s Manualn037Multi-function input 2(Terminal S3 Sel)Set items are same as n036.(When n036=”FWD/REV Cmd (3W), “In Use By Other” is displ

FP5/GP5 User’s Manual 45n047Frequency reference level at loss of Fref(Fref Lvl@F Loss)Unit: 1%Setting range: 0~100% of setting Fref80% 82n048Terminal

46 FP5/GP5 User’s Manualn065Elapsed timer selection(Elapsed Timer)LEDSetting LCD Setting Description0 Time Power is ONAccumulate time during power on1

FP5/GP5User’s Manual 47n078Over/Undertorquedetection level OL3(Torq Det Level)Unit: 1%Setting range: 30~200%100% = inverter rated current160% 74n079Ov

48 FP5/GP5 User’s Manualn096Energy saving selection (Energy Save Sel)LEDSetting LCD Setting Description0 Disabled Energy saving is disabled.1 Enabled

FP5/GP5 User’s Manual 493.2 PARAMETER SET-UP & INITIALIZATIONParameter Selection/Initialization (n001, Password)The following table describes dat

FP5/GP5 User’s Manual 5- CHAPTER 1 -RECEIVING & INSTALLATIONSection Description Page 1 RECEIVING & INSTALLATION1.1 INTRODUCTION . . . . . . .

50 FP5/GP5User’s Manual3.3 FP5/GP5 OPERATIONAccel/Decel Time Adjustment When any of the multi-function input terminal selections (n036, n037, n038, n

FP5/GP5 User’s Manual 51Automatic Fault Retry (n060, Num of Restarts)After a fault occurs, the inverter can automatically restart. The number of retry

52 FP5/GP5 User’s ManualCurrent Limit (Stall Prevention)This function automatically adjusts the output frequency in response to an increase in load cu

FP5/GP5 User’s Manual 53 In the constant output area [output frequency ≥ base frequency (n013)], the current limit level during acceleration is change

54 FP5/GP5 User’s Manual·Stall prevention during deceleration (n072, StallP Decel Sel)To prevent overvoltage during deceleration, the inverter automat

FP5/GP5 User’s Manual 55·DC injection Braking Time at Start (n070)DC injection braking time at start can be set in increments of 0.1 sec-ond. When par

56 FP5/GP5 User’s Manuallimit, this lower limit value is output as the voltage reference value. The lower limit value is set in order to prevent stall

FP5/GP5 User’s Manual 57Frequency Agree Set Point (n075, Freq Det Level)When multi-function contact output selections n041 or n042 are set to “Freq De

58 FP5/GP5 User’s ManualFrequency Meter or Ammeter (n052, Terminal AM Sel)This parameter selects whether the signal (on terminals AM and AC) is propor

FP5/GP5 User’s Manual 59Chapter 3 - Programming FeaturesFP5/GP5 Operation·Terminal FV Gain (n048, Terminal FV Gain)The analog input voltage value for

6 FP5/GP5 User’s Manual1.1 INTRODUCTIONThe FP5/GP5 is a series of high quality, full featured inverters. With a power range of 5 to 500 HP, it provid

60 FP5/GP5 User’s ManualTo operate the inverter with a frequency reference of 50% to 100% at a 0 to 10V input: Gain:Parameter n048 = “100”Bias:Paramet

FP5/GP5 User’s Manual 61Chapter 3 - Programming FeaturesFP5/GP5 OperationMODBUS CommunicationThe FP5/GP5 can perform serial transmission by using a pr

62 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFP5/GP5 Operation·MODBUS Frequency Reference Unit (n103, MODBUS Fref Unit)The frequency refere

FP5/GP5 User’s Manual 63Chapter 3 - Programming FeaturesFP5/GP5 Operation·General-purpose and Blower-cooled MotorsInduction motors are classified as g

64 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFP5/GP5 OperationMulti-Step Speed SelectionThis function allows the programming of up to 4 pre

FP5/GP5 User’s Manual 65Chapter 3 - Programming FeaturesFP5/GP5 OperationPhase Loss Protection·Input Phase Loss Detection (n083, In Ph Loss Lvl)The in

66 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFP5/GP5 OperationPID ControlTo enable PID control, set PID selection (n084) to “Enabled”, acco

FP5/GP5 User’s Manual 67Chapter 3 - Programming FeaturesFP5/GP5 OperationNotes:1) Value I is reset to”0” in the following cases:· When operation stop

68 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFP5/GP5 OperationReverse Run Prohibit (n006, Reverse Oper)A “reverse run disabled” setting doe

FP5/GP5 User’s Manual 69Chapter 3 - Programming FeaturesFP5/GP5 OperationThe following figure shows FWD/REV run switching during deceleration to stop.

FP5/GP5 User’s Manual 71.2 SPECIFICATIONSFP5/GP5 Inverter ModelCIMR-P5U20P420P721P522P223P725P527P5 20112015 -Output CharacteristicsMotor Output (HP)

70 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFP5/GP5 OperationStopping Method (n004, Stopping Method)This function selects the stopping met

FP5/GP5 User’s Manual 71Chapter 3 - Programming FeaturesFP5/GP5 Operation·Coast to Stop with Timer 1 (n004 = “Coast w/Timer 1”) Upon removal of the ru

72 FP5/GP5User’s ManualChapter 3 - Programming FeaturesFP5/GP5 OperationTorque Adjustment (n071, Torq Comp Gain)Motor torque can be adjusted by changi

FP5/GP5 User’s Manual 73Chapter 3 - Programming FeaturesFP5/GP5 OperationTorque DetectionThe over/undertorque detection circuit will activate when the

74 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFP5/GP5 Operation·Over/undertorque Detection Level (n078, Torq Det Level)Sets the torque detec

FP5/GP5 User’s Manual 75Chapter 3 - Programming FeaturesFP5/GP5 Operation·DC Injection Braking at Start (n068, DCInj Current;n070, DCInj Time@Start)Th

76 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesInputs & Outputs * For 460V class units, the value is twice that of 230V class units.Incre

FP5/GP5 User’s Manual 77Chapter 3 - Programming FeaturesInputs & OutputsSlip CompensationThe slip compensation feature allows better speed regulat

78 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesInputs & Outputs3.4 INPUTS & OUTPUTSMulti-function Input Signals (n036 to n040)Multi-

FP5/GP5 User’s Manual 79Chapter 3 - Programming FeaturesInputs & Outputs ·Local/Remote Selection (setting: “LOCAL/REMOTE Sel”)Selects whether the

8 FP5/GP5 User’s ManualControl CharacteristicsControl Method Sine wave PWM with full-range, automatic torque boostFrequency Control Range0.1 to 400 Hz

80 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesInputs & OutputsExample: Set n002 to “SEQ=TRM REF=TRM”.Open: Frequency reference from con

FP5/GP5User’s Manual 81Chapter 3 - Programming FeaturesInputs & Outputs·Up/Down Command (setting: n040 = “Up/Down Control”)With the FWD (REV) run

82 FP5/GP5User’s ManualChapter 3 - Programming FeaturesInputs & OutputsAnalog Input Signals ·Master Analog Input Selection (n043, Analog Input Sel

FP5/GP5 User’s Manual 83Multi-function Output Signals (n041, Terminal MA Sel;n042, Terminal M1 Sel)Multi-function output terminal MA, MB and M1 functi

84 FP5/GP5 User’s ManualChapter 3 - Programming FeaturesFrequency Agree (setting: “At Speed”)See Figure 51 below for an example of selecting the frequ

FP5/GP5 User’s Manual 85- CHAPTER 4 -DIAGNOSTICSSection Description Page 4 DIAGNOSTICS Precautions. . . . . . . . . . . . . . . . . . . . . . . . . .

86 FP5/GP5 User’s ManualPRECAUTIONS1)Never touch high voltage terminals in the inverter.2)Replace all protective covers before powering up the inverte

FP5/GP5 User’s Manual 874.1 MAINTENANCE & INSPECTIONThis section describes basic maintenance and inspection procedures for the FP5/GP5. Periodic

88 FP5/GP5 User’s Manual4.2 ALARM & FAULT DISPLAYSThis section describes the alarm and fault displays, explanations for fault condi-tions, and co

FP5/GP5 User’s Manual 89Fault DisplayWhen the FP5/GP5 detects a fault, the fault is displayed on the digital operator and a fault contact output is ac

FP5/GP5 User’s Manual 9FP5/GP5Inverter Model CIMR-P5U2018202220302037204520552075—Output CharacteristicsMotor Output (HP) * 30 40 50 60 75 100125Capa

90 FP5/GP5 User’s Manual*oH1Overheat 1Heatsink overheat (OH1)The transistor heatsink temperature exceeded the allowable value(Fin temperature > OH1

FP5/GP5 User’s Manual 91* Stopping method selection is available for these faults. *CEModbus Com ErrMODBUS transmission faultControl data cannot be re

92 FP5/GP5 User’s ManualMotor FaultsIf a motor fault occurs, follow the checkpoints listed in the table below and take the corresponding corrective ac

FP5/GP5 User’s Manual 93APPENDIXSection Description Page A APPENDIX A-1 BRAKING CONNECTION DIAGRAMS. . . . . . . . . . . . . . . . . . 94A-2 DIGITAL

94 FP5/GP5 User’s ManualA-1 BRAKING CONNECTION DIAGRAMSBraking Resistor Unit 230V: 5~25HP460V: 5~25HPP B1 2Overload Relay Trip ContactBraking Resisto

FP5/GP5 User’s Manual 95A-2 DIGITAL OPERATOR MONITOR DISPLAYThe following table describes the contents of the digital operator monitor display.Digita

FP5/GP5 User’s Manual 96Monitor(Monitor U-XX)U-09Last 4 faults are displayed.U-10Last 4 digits of software revision number are displayed.U-11U-12Elaps

FP5/GP5 User’s Manual 97Appendix A-3CE ConformanceA-3 CE Conformance (Applicable to 460V Models Only)CE CONFORMANCE - Low Voltage Directive (LVD) Comp

FP5/GP5 User’s Manual 98CE CONFORMANCE - Electro-Magnetic Compatibility (EMC) ComplianceIn order to conform to EMC standards, exclusive-use methods ar

FP5/GP5 User’s Manual 99Appendix A-3CE ConformanceL2L1L3 GND Ground Bonds (Remove any paint)PowerLineFilterLoadInverterWL1L2 UVL3Ground Bonds(Remove a